Abstract
A medium wave (MW) 640×512 (25 μm) Mercury Cadmium Telluride (HgCdTe) polarimetric focal plane array (FPA) was demonstrated. The micro-polarizer array (MPA) has been carefully designed in terms of line grating structure optimization and crosstalk suppression. A monolithic fabrication process with low damage was explored, which was verified to be compatible well with HgCdTe devices. After monolithic integration of MPA, NETD < 9.5 mK was still maintained. Furthermore, to figure out the underlying mechanism that dominated the extinction ratio (ER), specialized MPA layouts were designed, and the crosstalk was experimentally validated as the major source that impacted ER. By expanding opaque regions at pixel edges to 4 μm, crosstalk rates from adjacent pixels could be effectively reduced to approximately 2%, and promising ERs ranging from 17.32 to 27.41 were implemented.
Infrared (IR) focal plane arrays (FPA) with continually improved performance are widely used to detect the radiance intensities of target scene
For this issue, infrared polarization imaging has emerged as a viable solution. As a fundamental property of light, polarization reveals more intrinsic characteristics of the imaged object, such as surface features, shapes, and roughnes
Among various polarimeter configuration
In addition to integration technologies, the wave band should also be carefully selected. Compared with short wave (SW), MW and LW have significant advantages in night operatio
The schematic of the proposed monolithically integrated HgCdTe polarimetric FPA is shown in
. | (1) |

Fig. 1 Monolithic polarimetric FPA: (a) the schematic of a monolithic polarimetric FPA; (b) the arrangement of superpixels; (c) the established model to optimize structural parameters
图1 单片集成式焦平面阵列:(a)单片集成式焦平面阵列示意图;(b)超像元排布;(c)所建用于结构参数优化的模型
The degree of linear polarization (DOLP) as well as the angle of polarization (AOP) can thus be calculated via the following equations:
. | (2) |
It should be noted that the relationship between the calculated and the actual DOLP values takes the form a
, | (3) |
where DOLPact denotes the actual DOLP. Clearly, the higher the ER, the more accurate the measured DOLP. For this purpose, a finite-different time-domain (FDTD) model was established to provide guidance on line grating optimizations. The boundary conditions as well as the meshing size have been properly set, as shown in
The structural parameters of line gratings, i.e., thickness, period, and duty cycle, were initially set as 300 nm, 800 nm, and 50%, respectively. The variation tendencies of ER with respect to a certain parameter were simulated with the other two parameters maintained unchanged. As can be seen from

Fig. 2 ER variation tendencies with respect to different structural parameters: (a) thickness; (b) period; (c) duty cycle
图2 消光比随不同结构参数的变化趋势:(a)厚度;(b)周期;(c)占空比
It should be addressed that the above-mentioned model corresponds to an ideal case that the line gratings are infinitely distributed, wherein the crosstalk has not been involved. Nevertheless, for pixelated micro-polarizers, the distributed areas of line gratings are limited. Therefore, the crosstalks are nonnegligible, which results in significant ER reduction
The electrical crosstalk can be attributed to photo-generated carriers migrating from one pixel to the adjacent one. When the opaque regions at the pixel edges are expanded, the photo-generated carriers can be confined within the pixel central regions, thereby alleviating electrical crosstalks.
Although expanding opaque regions is effective for suppressing both optical and electrical crosstalks, this method could result in severe transmittance degradation. Therefore, a trade-off is necessary. Herein, two types of MPA layouts with different configurations of opaque regions are designed, as shown in

Fig. 3 MPA layout: (a) the previously reported MPA layout; (b) the modified one with expanded opaque regions
图3 微偏振片阵列版图:(a)前期报道的微偏振片阵列版图;(b)扩大遮挡区域的改进版
Thickness (nm) | Period (nm) | Duty cycle | |
---|---|---|---|
MPA layout A | 400 | 700 | 50% |
MPA layout B | 400 | 600 | 50% |
A simple and low-damage monolithic integration process was exploited to directly fabricate MPA on the surface of MW640×512(25 μm) HgCdTe FPA(

Fig. 4 MW 640 × 512 (25 μm) HgCdTe FPA: (a) monolithic integration process; (b) Ti/Au depositions; (c) laser direct writing; (d) iron-beam milling
图4 基于中波640 × 512(25 μm)焦平面探测器阵列:(a)片上工艺;(b)Ti/Au沉积;(c)激光直写;(d)离子铣刻蚀
Firstly, a 20 nm thick Ti layer and a 400 nm thick Au layer were successively deposited on the FPA by e-beam evaporation, serving as the structural layers (
During the deposition, the temperature of HgCdTe FPA should be strictly controlled below 80 °C. The e-beam evaporation, magnetic sputtering, and ion beam sputtering processes can all meet this requirement. All the Ti/Au layers attained by these three types of processes remain intact during the entire process flow. Given that keeping the continuities of the patterned line gratings is extremely important for attaining expected ERs, the qualities of metal layers were evaluated from the perspective of roughness. As can be clearly seen from

Fig. 5 Surface morphologies of Au layers fabricated by: (a) e-beam evaporation; (b) magnetic sputtering; (c) ion beam sputtering
图5 不同工艺制备的Au层表面形貌:(a)电子束蒸发;(b)磁控溅射;(c)离子束溅射
For sub-wavelength line gratings, the lithography process is a crucial step which determines if the performance of the fabricated MPA addresses expectations. Herein the maskless laser direct writing technique was employed to achieve both flexible MPA layout modifications and line width down to 300 nm. The laser intensity and the focal length are two critical parameters. To determine the optimal process condition, a two-dimensional test matrix was employed in this work. Within the matrix, each “element” had the same pattern involving a group of line grating arrays with various duty cycles and line widths, whereas each row and column corresponded to a different laser intensity and focal length, respectively. Therefore, various combinations of exposure parameters together with their corresponding exposure effects were obtained. Consequently, the optimal parameters were determined, and the corresponding MPA pattern is given in

Fig. 6 Patterned line gratings with optimal process parameters of laser direct writing
图6 采用最佳激光直写工艺参数所得线栅图案
As for etching, ion milling featuring ion bombardment is a physical dry etching process, making it appropriate for etching multi-layer metal

Fig. 7 Cross-sectional profiles of etched line gratings before (a) and after (b) process condition modifications
图7 线栅的横截面形貌:(a)工艺条件调整前;(b)工艺条件调整后
To sum up, through a series of process flow optimizations, the MPA was successfully fabricated on the FPA surface, and the damage was controlled.

Fig. 8 SEM photographs of the monolithically fabricated MPA
图8 片上制备的微偏振片阵列SEM照片
The performance of polarimetric FPA assemblies was characterized using the test setup as shown in

Fig. 9 Test setup of the polarimetric FPA
图9 偏振焦平面探测器阵列的测试平台
The fabricated polarimetric FPAs with MPA layout A and B were encapsulated in standard test Dewars. The radiometric performance of polarimetric FPAs was firstly measured. In this case, the polarizer was not needed. For both two types of polarimetric FPAs, pursuant to GB/T 17444-201
Polarimetric FPA type A | Polarimetric FPA type B | |||
---|---|---|---|---|
Before MPA fab. | After MPA fab. | Before MPA fab. | After MPA fab. | |
Integration time (ms) | 3.1 | 5.2 | 3.2 | 5.9 |
Response signal (mV) | 814 | 964 | 826 | 777 |
Peak detectivity (cm·H |
1.64×1 |
1.51×1 |
1.84×1 |
1.24×1 |
Noise (mV) | 0.534 | 0.535 | 0.480 | 0.490 |
NETD (mK) | 9.86 | 8.39 | 8.72 | 9.49 |
Nonuniformity (%) | 5.32 | 11.31 | 4.53 | 8.88 |
Effective pixel rate (%) | 99.981 | 95.875 | 99.758 | 96.191 |
In ideal conditions, after MPA fabrication, the integration time should be twice as long as that before, since half of the unpolarized radiance intensities are reflected by the line gratings. However, due to limited line grating distribution areas together with the fabrication tolerances, there are acceptable divergences between the measured integration time and the ideal one. In addition, after the MPA fabrication, the integration time of B-type polarimetric FPA only slightly extended compared to that of the A-type one, indicating that the energy loss caused by the expanded opaque regions was not severe.
After the MPA fabrication, the response signal and noise did not worsen, indicating that the FPA damage induced by the process was controllable. According to GB/T 17444-2013, the peak detectivity can be determined vi
, | (4) |
where G is the spectral factor, M and N are referred to as the FPA rows and columns, d and h are referred to as the dead and overheat pixels, and the sum of d and h represents the total blind pixels of the FPA. AD and τ denote the pixel area and the half-well integration time. VN(i, j) represents the noise of a certain pixel, and R(i, j) referred to as the responsivity can be calculated using the following formula
, | (5) |
, | (6) |
where VS(i, j) denotes the response signal of a certain pixel, σ is referred to as the Stepan’s constant, T2 and T1 are the target and background temperatures, respectively. According to Eqs. (
Regarding to NETD, it takes the form a
. | (7) |
Similarly, the NETD variation tendencies can be inferred according to the response signals and noises before and after the MPA fabrication. For both two types of polarimetric FPAs, the measured results matched with the expectations.
What’s more, the increased response nonuniformities for both two types of polarimetric FPAs can be mainly attributed to the ion beam etching. To improve the uniformity, the key point is to have a nearly maintained etching rate in both central and peripheral regions of the FPA. As for the effective pixel rate, upon blind pixel distribution diagrams as given in

Fig. 10 Blind pixel distribution diagrams of (a) A-type and (b) B-type polarimetric FPAs
图10 偏振焦平面阵列的盲元分布图:(a)A型;(b)B型

Fig. 11 Blind pixel distribution diagram of the polarimetric FPA after the preliminary process optimization
图11 初步优化工艺后,偏振焦平面阵列的盲元分布图
Above all, despite expanded opaque regions, by taking appropriate compensation strategies such as reducing the line grating period, the B-type polarimetric FPA exhibited comparable radiometric performance as the A-type one.
With the polarizer incorporated into the test setup, the response signals under different polarizer rotation angles can be attained. The strongest and weakest signals, generated by TM and transverse electric (TE) incidents, are referred to as VTM and VTE, respectively. The ER can thus be determined via the following equation:
. | (8) |
For both two types of polarimetric FPAs, the polarization response curves of differently oriented pixels are plotted in Figs.

Fig. 12 Polarization response curves of pixels with (a-d) 0°, 45°, 90°, and 135°orientations for the A-type polarimetric FPA
图12 A型偏振焦平面阵列,(a-d)0°、45°、90°和135°取向像元的偏振响应曲线

Fig. 13 Polarization response curves of pixels with (a-d) 0°, 45°, 90°, and 135°orientations for the B-type polarimetric FPA
图13 B型偏振焦平面阵列,(a-d) 0°、45°、90°和135°取向像元的偏振响应曲线
ER | ||||
---|---|---|---|---|
0° | 45° | 90° | 135° | |
A-type polarimetric FPA | 5.41 | 5.08 | 4.92 | 5.19 |
B-type polarimetric FPA | 7.26 | 9.17 | 9.28 | 9.52 |
In regard to the B-type polarimetric FPA, we have further optimized the entire MPA fabrication process and have formally encapsulated it in the standard metal micro-Dewar. As shown in

Fig. 14 Polarization response curves of pixels with (a-d) 0°, 45°, 90°, and 135° orientations for the formally encapsulated B-type polarimetric FPA
图14 正式封装后,B型偏振焦平面阵列(a-d) 0°、45°、90°和135°取向像元的偏振响应曲线
References | ||||
---|---|---|---|---|
[ | [ | [ | This work | |
Array size | 256×256(30 μm) | 1 024×1 024(25 μm) | 256×256(30 μm) | 640×512(25 μm) |
NETD (mK) | Not given | Not given | Not given | 9.49 |
ER | >10 | Not given, expected to be over 10 | ~5 | 17.32~27.41 |
Above all, it has been experimentally validated that expanding opaque regions at the pixel edges is an effective methodology to improve ERs while maintaining promising radiometric performance. The ER differences of pixels with various orientations indicate that the uniformity of the whole monolithic integration process needs to be further improved, which will be a key focus in the future work.
It is critical to have an insight into the dominant mechanism that limits ER so that further optimizations can be conducted to make greater performance breakthroughs. To figure out whether it is the crosstalk that leads to significant ER differences between two types of polarimetric FPAs, specialized MPA layouts have been designed to quantitatively characterize the crosstalk rates from adjacent pixels.
For instance, as shown in

Fig. 15 Specialized MPA layout to determine crosstalk rates from adjacent pixels of (a) 0°- and (b) 45°- oriented pixels
图15 对于(a) 0°取向和(b) 45°像元,用于确定其相邻像元串扰率的专用版图
The signal response of the pixel oriented in a certain polarization angle can be expressed a
, | (9) |
where P denotes the degree of polarization for the polarizer, Vpi (i=1, …, 4) represents the response signal of the corresponding pixel before MPA fabrication, qi and ri (i=1, …, 4) are referred to as TM and TE transmittances, respectively, α is the polarization angle of the incident light. In this equation, represents the response signal generated by the unpolarized portion of the incident lights transmitted through the polarizer, and represents the response signal generated by the polarized portion of the incident lights transmitted through the polarizer.
Taking the 0°-oriented pixels as an example, when these pixels were covered, the measured crosstalk signals from the adjacent pixels can be written as:
, | (10) |
where χ denotes the crosstalk rate. In
. | (11) |
In this case, the sum of crosstalk signals from adjacent pixels is a constant independent of the polarization angle.
However, the measured signals of the covered pixels appeared as sinusoidal curves, as shown in

Fig. 16 Measured data used to determine the crosstalk rates from adjacent pixels of (a) 0°/90°- and (b) 45°/135°- oriented pixels for the A-type polarimetric FPA
图16 对于A型偏振焦平面阵列的(a) 0°/90°和(b) 45°/135°取向像元,用于确定其相邻像元串扰率的测试数据
For the B-type polarimetric FPA, the same methods were adopted. Based on the measured data and fitted curves as shown in

Fig. 17 Measured data used to determine the crosstalk rates from adjacent pixels of (a) 0°/90°- and (b) 45°/135°-oriented pixels for the B-type polarimetric FPA
图17 对于B型偏振焦平面阵列的(a) 0°/90°和(b) 45°/135°像元,用于确定其相邻像元串扰率的测试数据
For the A-type polarimetric FPA, when the imposed crosstalk signals were detracted, as shown in

Fig. 18 Re-extracted ERs of (a) 0°- and (b) 45°-oriented pixels for the A-type polarimetric FPA
图18 A型偏振焦平面阵列中,(a) 0°和(b) 45°像元的重提取消光比
Above all, expanding opaque regions up to 4 μm can effectively suppress the crosstalk rate. Even so, simultaneously setting all the opaque region widths as 4 μm could still be a preliminary design. For pixels with various orientations, it would be a more flexible method to accordingly expand their opaque regions to different extents, which is expected to implement more balanced ERs.
In summary, this work developed a monolithic integrated MW HgCdTe polarimetric FPA with remarkable radiometric performance and polarization selectivity. A complete flow including design, fabrication, and test was comprehensively described, which would be beneficial for facilitating the practical applications of HgCdTe polarimetric FPAs.
At design stage, systematical optimization for MPA layout has been carried out. Not only the structural parameters of line gratings, but also the crosstalks have been considered.
The feasibility and compatibility of proposed monolithic integration process have been testified, which achieved favorable ERs ranging from 17.32 to 27.41. More efforts in improving non-uniformity will be taken.
The crosstalk mechanism has been deeply discussed, which provided a helpful guidance on MPA designs. It was verified that properly expanding opaque regions implemented substantial ER enhancements at the cost of very limited radiometric performance scarification. With more flexible opaque region settings, the overall performance of the proposed polarimetric FPA is expected to be preferable.
Acknowledgements
The authors would like to express their heartfelt gratitude to LI Yong-Liang, ZHAO Gui-Qin, TANG Jin-Chun, SHU Chang, YIN Hui, WEI Hong, LIN Zhan-Wen, and other staffs for their kind help throughout the fabrication process.
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